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瓦楞紙箱預(yù)印工藝以及操作要點(diǎn)Corrugated carton pre-printing process and operating points
作者 Author達(dá)眾包裝       發(fā)布時(shí)間Release time :2021.06.29
凹版印刷紙箱預(yù)印是將瓦楞紙箱在作成瓦楞紙板之前預(yù)先采用凹版印刷技術(shù),在寬幅卷筒紙(紙箱面紙)上預(yù)先印刷好所需的精美圖案,將卷筒狀印刷好的面紙上瓦楞紙板生產(chǎn)線做成瓦楞箱板,再用模切機(jī)模切壓痕成箱型。 目前,歐美等一些發(fā)達(dá)國(guó)家瓦楞紙箱總產(chǎn)量的30%均采用預(yù)印技術(shù),隨著我國(guó)紙制品包裝行業(yè)的高速發(fā)展,近年來很多客戶穩(wěn)定的紙箱廠如蒙牛、百威、青島啤酒等已將目光投向預(yù)印技術(shù),隨著飲料、啤酒、家電和食品等產(chǎn)品包裝在瓦楞紙箱的設(shè)計(jì)和用量上的穩(wěn)定,用卷筒紙預(yù)印方式生產(chǎn)高檔彩色瓦楞紙箱將成為未來包裝業(yè)發(fā)展的趨勢(shì)。 卷筒紙凹版印刷預(yù)印技術(shù)的工藝流程為:凹版印刷機(jī)印刷面層紙卷→紙板線生產(chǎn)裁切成三層(或五層)紙板→模切壓痕成型→釘箱/粘箱。 凹版預(yù)印的主要原因有二,其一是凹印能夠輕松提供高質(zhì)量的彩色印品;其二是電子雕版技術(shù)使金屬版輥的制作周期和成本大幅度下降,接近甚至低于柔性版。國(guó)內(nèi)陜西北人已生產(chǎn)出高速寬幅紙凹機(jī),價(jià)格只及進(jìn)口柔性版印刷機(jī)的三分之一,采用凹版預(yù)印方式可能更適合我國(guó)包裝企業(yè)的實(shí)情。預(yù)印具有以下一些優(yōu)點(diǎn): 其一是可獲得更高的印刷質(zhì)量,適應(yīng)性更廣。國(guó)內(nèi)生產(chǎn)的紙張凹印油墨已經(jīng)比較成熟,已經(jīng)制造出能滿足瓦楞紙板線預(yù)印用的水性紙張凹印油墨,可以滿足瓦楞紙板生產(chǎn)線上180℃高溫和熱板磨擦。進(jìn)行大幅面多色彩色印刷。傳統(tǒng)彩色膠印最大幅面一般可達(dá)1.2m×0.9m(大全張),多為四色印刷,紙箱預(yù)印用機(jī)組式凹版印刷機(jī)最大印料幅寬為2.5米(包括1300mm、1650mm、1800mm、2000mm、2200mm、2500mm),印刷色數(shù)可達(dá)4-10色組,同時(shí)還可進(jìn)行金墨、銀墨等特殊油墨的印刷。 其二是可使瓦楞紙板獲得最高強(qiáng)度,由于預(yù)印刷不用在紙板成型后壓印,可避免造成瓦楞變形和紙板強(qiáng)度減弱。由于預(yù)印用生產(chǎn)瓦楞紙箱是在生產(chǎn)線上完成的,在制作時(shí)有一定的加熱成型時(shí)間,最終生產(chǎn)的瓦楞紙箱強(qiáng)度高,可以避免貼面機(jī)生產(chǎn)時(shí)產(chǎn)生的涂膠不勻、紙箱起筋,紙板翹曲等現(xiàn)象。 其三是生產(chǎn)效率高,便于生產(chǎn)管理,廢品率低等。特別是高檔紙箱(包括大型和異型紙箱)的印刷,適合大批量的長(zhǎng)版印刷。預(yù)印用版均采用的是鋼制鍍鉻電雕凹版,耐印次數(shù)為300萬-400萬印,減小了換版時(shí)間,適合大批量長(zhǎng)版活的印刷。

Intaglio printing carton pre-printing is to use intaglio printing technology in advance before corrugated carton is made into corrugated board, to pre-print the required fine patterns on the wide web (carton surface paper), to make corrugated board on the web printed surface paper by corrugated board production line, and then use die-cutting machine to die-cut and indentation to form the box. At present, some developed countries such as Europe and the United States are 30% of the total output of corrugated carton by preprint technology, along with the rapid development of modern paper products packaging industry in our country, in recent years, many clients stable cardboard-box factory such as mengniu, budweiser, tsingtao beer has set his sights on a pre-printed technology, such as drinks, beer, household appliances and food product packaging in the design and the dosage on the stability of the corrugated carton, The production of high-grade color corrugated carton by web preprinting will become the development trend of packaging industry in the future. The technological process of web gravure printing preprinting technology is as follows: gravure printing surface layer paper roll → board line production and cutting into three (or five) layers of board → die-cutting and indentation molding → nail box/stick box. There are two main reasons for gravure preprinting. First, gravure can easily provide high quality color printing; The second is the electronic engraving technology to make the metal plate roller production cycle and cost greatly reduced, close to or even lower than flexo. Domestic Shaanxi north people have produced a high-speed wide-format paper concave machine, the price is only one third of the import flexographic printing press, gravure preprinting may be more suitable for the reality of China's packaging enterprises. Pre-printing has the following advantages: one is to obtain higher printing quality, wider adaptability. The domestic production of paper gravure printing inks has been relatively mature, has been produced to meet the corrugated line preprinting water paper gravure printing inks, can meet the corrugated production line 180℃ high temperature and hot plate friction. Large format multi-color printing. The maximum width of traditional color offset printing is generally up to 1.2m×0.9m (Daqo zhang), and most of them are four-color printing. The maximum width of printing material is 2.5m (including 1300mm, 1650mm, 1800mm, 2000mm, 2200mm and 2500mm) of the unit gravure press used for carton pre-printing, and the number of printing colors can reach 4-10 color groups. At the same time can also be gold ink, silver ink and other special ink printing. The second is to enable the corrugated board to obtain the highest strength, because the pre-printing does not need to be embossed after the board molding, can avoid causing corrugated deformation and strength of the board weakened. Because the production of corrugated boxes for pre-printing is completed on the production line, there is a certain heating and molding time in the production, and the final production of corrugated boxes has high strength, which can avoid the phenomenon of uneven glue coating, carton stiffening, cardboard warping and other phenomena caused by the laminating machine production. The third is high production efficiency, convenient production management, low rejection rate. Especially high-grade carton (including large and special-shaped carton) printing, suitable for large quantities of long printing. The pre-printing plate is made of steel chrome-plated electric engraving gravure plate, with the printing resistance of 3 million to 4 million prints, which reduces the plate change time and is suitable for large and long printing.

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